The hypercar with Formulation 1 era is going into unique small-series manufacturing
Best 275 gadgets can be in-built general, and jobnumber one of the unique manufacturing of the Mercedes‑AMG ONE hypercar (gasoline intake weighted, mixed: 8.7 l/100 km; mixed weighted CO2 emissions: 198 g/km; mixed weighted electric intake: 32 kWh/100 km) has now begun. The primary buyer automobiles can be delivered in the second one part of 2022. The Formulation 1 based totally hybrid powertrain with a 1.6-litre V6 turbo engine and 4 electrical motors is being constructed via the motorsport mavens at Mercedes‑AMG Top Efficiency Powertrains in Brixworth (England), who’re additionally chargeable for creating and generating the Energy Gadgets for the Mercedes‑AMG Petronas F1 racing vehicles. The manufacturing of your complete automobile can be applied in Coventry, UK. For this function, AMG labored with production spouse Multimatic to arrange a devoted small collection manufacturing facility.
“The Mercedes‑AMG ONE is essentially the most formidable undertaking we’ve ever undertaken – from construction to manufacturing. It marks any other excessive level in Mercedes‑AMG’s a success strategic construction in opposition to an electrified Long run of Using Efficiency. The manufacturing of the unique small collection is a actually distinctive problem. For the primary time, the hypercar brings present Formulation 1 hybrid era nearly one-to-one from the race monitor to the street and combines overwhelming efficiency with exemplary potency. This international first is now changing into a truth because of the nice teamwork between Mercedes‑AMG in Affalterbach, the Formulation 1 mavens at Mercedes‑AMG Top Efficiency Powertrains in Brixworth and our manufacturing spouse Multimatic. We as an entire staff are very proud to have now began manufacturing of the primary buyer automobiles,” says Philipp Schiemer, Chairman of the Board of Control of Mercedes‑AMG GmbH.
The unique automotive manufacturing is finished via hand at a complete of 16 meeting and checking out stations. Many paintings steps are paying homage to the manufacturing of top of the range luxurious watches: some sub-systems are first pre-assembled and examined for serve as, then disassembled once more and most effective then in spite of everything put in within the automobile. This is applicable, for instance, to the carbon-fibre monocoque with a bonded-in roof in addition to all removable physique portions, which can be additionally fabricated from the sunshine and strong, but additionally pricey subject matter. All of the outer pores and skin is the primary to be utterly assembled. Now the entire suits are meticulously checked and, if important, adjusted for dimension. That is the one strategy to create a superbly even joint development. Within the procedure, the consultants must remember the overall lacquering, which provides its personal subject matter thickness. For the reason that the wall thickness of the carbon is just one.2 millimetres in positive places, this can be a extremely tricky and specialized process. As soon as the whole lot suits in combination completely, portions together with doorways and bonnets are dismantled once more after which hand-painted as a automotive set for each and every person automobile – this guarantees the very best color fit of all the automobile.
Within the subsequent meeting step, the powertrain and the body-in-white are assembled: The 1.6-litre V6 turbo engine, the high-voltage battery and the overall of 4 electrical machines have all been in the past scorching examined on testbenches at Brixworth to verify they’re wholesome and performant, precisely the similar procedure as is finished with Mercedes’ Formulation 1 Energy Gadgets. Mercedes‑AMG Top Efficiency Powertrains provides the corresponding gadgets: the eTurbo hybrid combustion engine, the high-voltage battery of the plug-in hybrid, the entrance axle with the 2 electrical machines and the ability electronics together with the inverter for each and every of the 4 electrical motors. Within the workflow, 75 p.c of the portions are already assembled prior to the high-voltage parts are put in.
A basic assessment of the manufacturing steps organised in 16 primary stations:
- Station 1 to 4: Meeting of the mechanical portions and all low-voltage parts in addition to set up of very important powertrain parts together with automobile electrics.
- Station 5 to six: Meeting of high-voltage battery and high-voltage connections, take a look at runs of combustion engine and electrical motors, and commissioning of the automobile.
- Station 7: Inside Set up.
- Station 8: Get started of external physique panel set up, doorways and quarter panels. Right through this procedure, the pre-finished physique panels; entrance clam, rear clam, quarter panels and doorways, meet the principle meeting line from the sub-assembly house of the ability. Right here, too, the particular problem lies within the occasionally very other buyer needs.
- Station 9: Proceed external set up. Entrance and rear clam.
- Station 10: Ultimate set up of external physique.
- Station 11: Meeting of wheels and ground panels.
- Station 12: Adjustment of wheels and headlamps.
- Station 13: Curler dynamometer for checking out the automobile in all using modes.
- Station 14: 4-post NVH take a look at (noise, vibration, harshness), fine-tuning if important.
- Station 15: Monsoon rain take a look at.
- Station 16: Mild sales space with visible inspection of all surfaces and technical serve as assessments of all parts.
In general, over 50 consultants paintings on each and every person Mercedes‑AMG ONE. After each and every station, there are in-depth high quality exams in line with outlined traits, leading to intensive documentation of the manufacturing procedure. The meticulous production procedure is complemented via the most recent manufacturing strategies of Business 4.0, which Mercedes‑AMG additionally makes use of on the Affalterbach web page for the manufacturing of AMG engines. Thus, parts are pre-sorted in coordinated units in subject matter carriers and are to be had at precisely the best time in the best position.
The overall degree of manufacturing is marked via a roll-out at a close-by proving floor, the place each and every Mercedes‑AMG ONE undergoes ultimate acceptance checking out via a manufacturing unit take a look at driving force. Once their approval is given, the automobile is supplied with suitable shipping coverage and transported in a closed truck to the Mercedes‑AMG headquarters in Affalterbach. This is the place each the technical automobile briefing via the Mercedes-AMG ONE mavens and the handover of the automobile takes position.